Wednesday, December 2, 2020

Important Formula of Design of Magnetic Circuit

 

Magnetic loading = PΦ

Where

P = Number of poles

Φ = Flux per pole

 

Electrical loading = IZ × Z

Where

IZ = Current in each conductor

Z = Number of stator conductors

 

Specific magnetic loading

BAV = PΦ / πDL

       = Φ / τL

Where

D = Diameter of stator bore

L = Length of stator core

τ = Pole pitch = P / πD

 

Output equation of DC Machine

= ( Total magnetic loading )( Total electrical loading )

   ( Speed in rps )

 

Output power

= C0D2Lns

Where

C0 = π2 ( BAV ) ( ac ) × 10 – 3

     = Output co-efficient

BAV = Average magnetic loading

ac = Specific electrical loading

ns = Speed in revolution per second

 

Output equation of AC machine

Q = C0D2Lns

Where

C0 = 11 ( BAV ) ( ac ) ( Kw ) × 10 – 3

    = Output co-efficient

Kw = Winding factor

 

The volume of active part of DC and AC machines decreases with increases in speed and vice versa.

                              ( π/4 )D2L α ( 1 / Ns )

 

The volume of active part is inversely proportional to value of output co-efficient. The size and cost of machine increases with increase of specific electrical loading and specific magnetic loading.

 

The flux density in the teeth is inversely proportional to specific magnetic loading or average flux density in the air. The maximum value of flux density in the teeth occurs where the teeth width is smallest.

 

The ratio of Bt / Bav is large at the section where the teeth have a smallest width and therefore Bav must be reduced in small machines. The small machines is designed with lower value of specific magnetic loading due to above reason.

 

The mmf required for air gap is directly proportional to specific magnetic loading. The area of iron part of magnetic circuit α ( 1/ B )

 

Two machines having linear dimension of x : 1

Core loss x3 : 1

Percentage core loss ( x3 / x4 ) = 1 / x

Therefore the percentage core loss decreases with increase in machine size.

 

The heat dissipation per unit area is proportional to specific electrical loading.

 

The specific electrical loading is directly proportional to space factor considering that fixed ratio of slot width to slot pitch and fixed value of depth of slot and current density.

( ac ) α Sf    ( Ws, ys, δ are constant )

Where

δ = Current density

Ws = Width of slot

ys = Slot pitch = πD / S

S = Number of armature slots

D = Diameter of armature

 

The volume of active part of machine is directly proportional to torque.

 

Two machines have linear dimensions x : 1

Output x4 : 1    ( for same speed, current density and flux density )

Losses x3 : 1    ( for same speed, current density and flux density )

Efficiency = Output / ( Output + Losses )

= x4 / ( x4 + x3 )

= 1 / ( 1 + 1 / x )

Therefore the efficiency increases with increase in the dimension of machines.

 

Temperature rise α C θ

Where C = Cooling co-efficient

 

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